客製化鈑金零件——機殼、底盤、支架、面板與機械護罩——依您的3D模型與展開圖進行雷射切割、折彎、成型、焊接與組裝。單一生產流程涵蓋包括表面處理在內的整個製程鏈。
每批都在與折彎和焊接要求相符的設備上生產，並在出貨前通過對照圖面的尺寸檢查。
加工能力
- 雷射切割、沖孔、折彎與成型
- 焊接、鉚接與組裝
- 常見板厚0.5–6 mm
- 一般公差 ±0.2 mm；切割 ±0.1 mm
- 粉體塗裝、陽極處理、髮絲處理、網印、雷射雕刻
常用材料
鋁合金5052/6061、不鏽鋼201/304/316、冷軋鋼、鍍鋅鋼、銅與黃銅板材。
| 材料 / 牌號 | 常見交貨狀態 | 切削性 | 適用情境 |
|---|---|---|---|
| 鋁合金 6061 | T6（固溶處理及時效） | 容易：切削性佳，切屑控制良好 | 支架、機殼、治具，從試作品到進入量產 |
| 鋁合金 7075 | T6 / T651 | 較難：刀具磨耗較大，需要剛性設定 | 高強度、重量敏感零件；不適合焊接 |
| 不鏽鋼 304 / 304L | 退火 | 加工硬化：轉速較低、正前角進給 | 一般耐腐蝕，食品與製程設備 |
| 不鏽鋼 316 / 316L | 退火 | 較304更韌：刀具磨耗更大 | 氯化物、船舶、醫療與製藥環境 |
| 碳鋼 1018 / 1045 | 軋延態 / 正常化 | 容易至中等；需防鏽保護 | 軸件、板件、焊接組裝件、工裝本體 |
| 黃銅 C360 | H02 半硬 | 極佳：高轉速、表面潔淨 | 接頭、襯套、連接器、裝飾零件 |
| 銅 C110 | 退火 / H02 | 黏性強：需銳利刀具與大前角 | 導電、匯流排、熱管理 |
| 鈦 Grade 5 (Ti-6Al-4V) | 出廠退火（mill annealed） | 困難：低轉速、熱控制、刀具磨耗 | 航太、醫療與輕量化高強度零件 |
| 工程塑膠（POM、PEEK、PA） | 押出 / 退火 | 容易至黏性：軟爪、銳利刀具 | 絕緣、低摩擦、耐化學與耐磨零件 |
表面處理
粉體塗裝、陽極處理（Type II 與硬陽極）、髮絲處理、網印與雷射雕刻；標準零件去毛邊。
| 表面處理 | 作用 | 適用時機 |
|---|---|---|
| 原加工面 | 留有刀痕；Ra 通常 1.6–3.2 µm | 零件只需具備功能 |
| 珠擊處理 | 均勻霧面，遮蓋刀痕 | 陽極處理前的外觀件 |
| 陽極處理 Type II | 生成氧化膜；可選顏色 | 鋁件外觀加上溫和的耐蝕與耐磨性 |
| 硬陽極處理 Type III | 更厚、更硬的氧化膜 | 滑動或磨耗的鋁件表面 |
| 鉻酸鹽皮膜處理 | 薄型保護膜且維持導電性 | 鋁件電氣搭接或接地 |
| 化學鎳 | 均勻、堅硬、耐蝕的鍍層 | 耐磨加耐蝕，含孔內 |
| 鍍鋅 | 經濟的犧牲性防蝕保護 | 室內或有遮蔽環境的鋼件 |
| 粉體塗裝 | 厚實、耐用、裝飾性塗層 | 外觀即為要求時 |
| 鈍化處理 | 移除游離鐵並重建氧化膜 | 加工後的不鏽鋼零件 |
| 應力消除退火 / 熱處理 | 在切削前後釋放殘留應力 | 必須撐過加工的薄壁與緊公差零件 |
公差
一般 ±0.2 mm、切割 ±0.1 mm、折彎 ±0.3 mm；折彎角度公差 ±1.0°。
| 圖面標註 | 需要什麼 | 對成本與交期的影響 |
|---|---|---|
| 一般：±0.25 mm / ±0.010 in | 標準刀具、尺寸抽檢 | 基準：不加價 |
| 標準：±0.13 mm / ±0.005 in | 機台狀況良好、首件檢查 | 小幅加價；最常見的報價預設值 |
| 緊：±0.025 mm / ±0.001 in | 研磨或鑽石刀具、溫控、三次元測量儀（CMM） | 階躍變化：切削更慢加上全數檢驗 |
| 精密：±0.013 mm / ±0.0005 in | 精修程序、量規、受控環境 | 加工主宰價格；常成為獨立工序 |
| 位置度 / 傾斜度（GD&T） | 基準控制，相關特徵一次設定完成 | 取決於基準跨多少次設定 |
| 表面粗糙度 Ra 0.8 µm 或更細 | 更細的步進、拋光或精修走刀 | 增加一個製程步驟，不只是加工時間 |
加工選項
- CNC machining is a subtractive manufacturing process.
- Finishing Options: Black Oxide, Electropolishing, ENP, Media Blasting, Nickel Plating, Passivation, Powder Coating, Tumble Polishing, Zinc Plating, Vibratory Tumbling
- EPX 82 is processed using Carbon DLS
- MUD is a type of mold that uses a standard injection molding frame.
- Different taper turning methods suit different jobs. Compound slides often handle short tapers, while CNC interpolation and taper attachments improve repeatability on longer parts
- G92 is used by programming one or more G92's right after the G76 threading cycle
- Estimates are provided through an auto-quoted method.
- EDM relies on a voltage and a thin wire
- Advanced machining processes like micro-machining and EDM are used to create small, precise mold cavities and cores
Surface Finish Reference
- The finish of MoldTech MT11010 is a fine matte texture.
- The finish of MoldTech MT11020 is a medium matte texture.
- The finish of MoldTech MT11030 is a coarse matte texture.
- SPI A-1 has a surface roughness of 0.012–0.025 µm.
- SPI B-2 has a finish of Medium semi-gloss.
- SPI B-2 has a surface roughness of 0.10–0.15 µm.
- SPI C-3 has a surface roughness of 0.63–0.70 µm.
- Super high gloss, polished with a Grade #3 (6000-grit) diamond buff to Ra 0.012–0.025 µm.
- Medium semi-gloss, finished with 400-grit paper to Ra 0.10–0.15 µm.
- Normal matte, polished with 320-grit stone to Ra 0.63–0.70 µm.
Tolerance Reference
- The tolerance with drawing for CNC Milling is as low as +/- 0.005 mm.
- FDM 3D printing offers a low-cost component with average accuracy and uses thermoplastics for 3D printing.
- Wire Cut EDM is highly accurate.
- The U6 H.E.A.T machine achieves tight tolerances.
- Die sinker EDM is capable of maintaining tight tolerances
- The shop needs to have CNC machines that can achieve a specific tolerance.
Industries We Serve
- antennas
- automotive
- CNC machined parts
- custom parts
- electronics
- medical diagnostic
- optical displays
- optical_systems
Material Reference
- ABS
- Austenitic Stainless Steel
- Carbon steel
- ceramic
- composites
- Copper - T2
- copper or graphite
- Hardened Materials
- High Impact Polystyrene
- Low-density polyethylene
- MDF
- metal
- Polybutylene Terephthalate
- SUS304
- thermoplastics
- thick metal sheets
- tungsten carbide
Ordering, Lead Times & MOQ
Custom CNC parts carry no forced MOQ; ordering from a single prototype piece is standard industry practice.
Instant-quote platforms publicly advertise prototype lead times of 1-3 business days.
Online RFQ is the industry-standard flow: upload a 3D model (STEP/STP/DWG/DXF), receive an instant quote or engineer review, then production, inspection, and delivery.
常見問題
鈑金零件需要提供哪些檔案？
最好是3D模型（STEP）加上展開圖（DXF）。若您只有3D模型，我們的工程審查會確認折彎裕度並製作展開圖，於切割前送您核准。
折彎設計應遵循哪些規則？
內折彎半徑至少等於一倍板厚，孔位距折彎線至少2–3倍板厚，並避免特徵與折彎區重疊。任何違反規則之處，我們都會在生產前的DFM檢討中標記。
鈑金零件多久可以出貨？
加工本身通常需要2–7個工作天，視複雜度與表面處理而定。粉體塗裝與網印會增加設定時間；完整時程會在您的報價單中確認。
可以只做一兩件鈑金零件嗎？
可以。與我們的加工服務一樣，鈑金加工沒有最小訂購量——單件機殼試作品與小批量都是常規訂單。
What is the minimum order quantity (MOQ)?
Prototypes from 1 pc. Low-volume production typical 50-500 pcs. No forced MOQ on custom parts; unit price drops with volume.
What is the typical lead time?
Industry benchmark: instant-quote platforms deliver prototypes in 1-3 business days. Our own production: prototypes 5-10 working days, including in-house QC and shipping. Production: 2-4 weeks depending on quantity/finishing. Express options exist; finishing adds days.
How do I get a quote and what information do you need?
3D files (STEP/IGS) + 2D drawing with tolerances. Material, quantity, finish, destination country. Quote turnaround: 24-48h typical.
What tolerance should I specify?
Specify tight tolerances only on critical features. Standard ±0.1 mm covers most features. Tighter tolerance = cost multiplier; apply selectively via drawing GD&T.
How is quality controlled?
First-article inspection in our own shop before the first production order. In-process checks. Final inspection report (dimensions) with shipment. Material certs (mill test reports) on request.
Is my design protected?
NDA before file exchange. Files used only for your production. No resale of custom designs.
Which material should I choose?
Function first: strength, weight, corrosion, cost. Common pairings: 6061 general, 304/316 corrosive env., PEEK medical. See materials guide pages.
Which surface finish do I need?
Anodizing for aluminum corrosion/wear/color. Passivation for stainless. Plating for conductivity/steel protection. Cosmetic vs functional distinction.
How do you ship and what terms?
DHL/FedEx/UPS express for samples and small batches. Air/sea freight for production volumes. Incoterms: EXW/FOB/DAP/DDP options.
Sources · 4
- rapiddirect.comIndustry peer technical page
- norck.comIndustry peer technical page
- fictiv.comIndustry peer technical page
- jlccnc.comIndustry peer technical page
Technical references cited for verifiability — not supplier recommendations. Browse the research library.
Related Knowledge
Capability commitments on this page are owner-confirmed (2026-09-21).