チタン CNC 加工

チタンの機械加工は経験が報われます：低い熱伝導率、加工硬化、ばね戻りは誤った工具経路を罰します。私たちは、堅牢なセットアップと厳密な熱管理の下で、Ti-6Al-4V（Grade 5）および商業用純チタンGrade 2 部品を加工します。

典型的なチタンプロジェクトには、軽量の構造ブラケット、高耐食性の流体部品、および材料証明書や追跡可能性が重要な生体適合型部品が含まれます。

主要仕様

Material Grades & Properties

Titanium Grades We Machine

Key Properties of Machined Titanium

• ✓Highest strength-to-weight of common metals
• ✓Extreme corrosion resistance
• ✓Biocompatible
• ✓Heat resistant

Typical tolerances:±0.05 mm standard; stress-relief consideration for thin parts

Applications for Titanium Parts

• Aerospace structural parts and fasteners
• Medical implants and surgical instruments
• Marine components
• High-performance automotive
• Sporting goods

Machining Notes for Titanium

Low thermal conductivity causes heat concentration at tool edge: low cutting speeds, high feed pressure, flood coolant, sharp carbide, never let tool dwell. Fire risk with fine chips — proper chip handling required.

Finishes for Titanium Parts

• Anodizing (color, type II/III limits)
• Passivation
• Bead blasting

加工能力

• Ti-6Al-4V Grade 5 および CP グレード 2 加工
• 低切削速度、高圧クーラント戦略
• 材料のトレーサビリティとミル証明書
• レビュー後の厳密公差の特徴

主な対応材料

チタン Grade 5 (Ti-6Al-4V)、グレード 2 CP、グレード 4 はリクエストに応じて。

仕上げ

加工仕上げ、パッシベーション、陽極酸化（Type II 色）、ビーズブラスト、研磨。

公差

±0.01 mm は重要な機能において一般的です；CMM は要求に応じて確認されます。

Materials We Machine

• Brass
• Copper
• Grade 5
• Titanium

Common Applications

• Continuous Seawater Immersion
• Ferric Chloride
• Golf Clubs
• Medical Implants
• Racing Applications
• Structural Elements
• Wet Chlorine
• chloride-rich environments
• high-performance engineering parts
• permanent implants
• seawater
• turbine blades
• Aerospace
• Automotive
• Medical

加工オプション

• CNC machining is a subtractive manufacturing process.
• Finishing Options: Black Oxide, Electropolishing, ENP, Media Blasting, Nickel Plating, Passivation, Powder Coating, Tumble Polishing, Zinc Plating, Vibratory Tumbling
• EPX 82 is processed using Carbon DLS
• MUD is a type of mold that uses a standard injection molding frame.
• Different taper turning methods suit different jobs. Compound slides often handle short tapers, while CNC interpolation and taper attachments improve repeatability on longer parts
• G92 is used by programming one or more G92's right after the G76 threading cycle
• Estimates are provided through an auto-quoted method.
• EDM relies on a voltage and a thin wire
• Advanced machining processes like micro-machining and EDM are used to create small, precise mold cavities and cores

Surface Finish Reference

• The finish of MoldTech MT11010 is a fine matte texture.
• The finish of MoldTech MT11020 is a medium matte texture.
• The finish of MoldTech MT11030 is a coarse matte texture.
• SPI A-1 has a surface roughness of 0.012–0.025 µm.
• SPI B-2 has a finish of Medium semi-gloss.
• SPI B-2 has a surface roughness of 0.10–0.15 µm.
• SPI C-3 has a surface roughness of 0.63–0.70 µm.
• Super high gloss, polished with a Grade #3 (6000-grit) diamond buff to Ra 0.012–0.025 µm.
• Medium semi-gloss, finished with 400-grit paper to Ra 0.10–0.15 µm.
• Normal matte, polished with 320-grit stone to Ra 0.63–0.70 µm.

Tolerance Reference

• The tolerance with drawing for CNC Milling is as low as +/- 0.005 mm.
• FDM 3D printing offers a low-cost component with average accuracy and uses thermoplastics for 3D printing.
• Wire Cut EDM is highly accurate.
• The U6 H.E.A.T machine achieves tight tolerances.
• Die sinker EDM is capable of maintaining tight tolerances
• The shop needs to have CNC machines that can achieve a specific tolerance.

Industries We Serve

• antennas
• automotive
• CNC machined parts
• custom parts
• electronics
• medical diagnostic
• optical displays
• optical_systems

Material Reference

• ABS
• Austenitic Stainless Steel
• Carbon steel
• ceramic
• composites
• Copper - T2
• copper or graphite
• Hardened Materials
• High Impact Polystyrene
• Low-density polyethylene
• MDF
• metal
• Polybutylene Terephthalate
• SUS304
• thermoplastics
• thick metal sheets
• tungsten carbide

よくある質問

関連サービス

• 5軸CNC加工サービス
• ステンレス鋼 CNC 加工
• CNC加工サービス