碳鋼CNC加工

我們加工的碳鋼零件涵蓋軸件、支架、銷、齒輪、墊片與一般工業零組件：可焊、通用零件用1018低碳鋼，重視強度與耐磨時用1045中碳鋼，大批量車削件用12L14易切削鋼。

熱處理正是碳鋼發揮價值之處——整體淬火、高週波淬火與滲碳硬化，能把同一組幾何變成性能截然不同的零件。我們會在處理前規劃磨削裕度與矯直，確保最終尺寸仍然達標。

Material Grades & Properties

Carbon Steel Grades We Machine

Key Properties of Machined Carbon Steel

• ✓High strength
• ✓Heat-treatable
• ✓Cost-effective
• ✓Requires corrosion protection

Typical tolerances:±0.1 mm as-machined; tighter after grinding

Applications for Carbon Steel Parts

• Shafts and axles
• Gears and sprockets
• Machine frames
• Tooling and jigs
• Structural brackets

Machining Notes for Carbon Steel

Free-machining at medium speeds; 4140 in hardened state requires carbide tooling and reduced speeds.

Finishes for Carbon Steel Parts

• Zinc plating
• Black oxide
• Powder coating
• Painting

加工能力

• 1018/1045/12L14/A36 依圖面加工
• 熱處理協調（整體、高週波、滲碳）
• 熱處理後磨削協調
• 鍍鋅與黑色氧化皮膜處理

常用材料

碳鋼1018、1045、12L14、1144、A36；合金鋼牌號依需求提供。

表面處理

鍍鋅、黑色氧化皮膜、磷酸鹽皮膜、烤漆依需求提供、熱處理後磨削。

公差

ISO 2768-m 標準；關鍵特徵 ±0.01 mm。

Common Applications

• gears
• Aeronautical Industry
• transportation industry

加工選項

• CNC machining is a subtractive manufacturing process.
• Finishing Options: Black Oxide, Electropolishing, ENP, Media Blasting, Nickel Plating, Passivation, Powder Coating, Tumble Polishing, Zinc Plating, Vibratory Tumbling
• EPX 82 is processed using Carbon DLS
• MUD is a type of mold that uses a standard injection molding frame.
• Different taper turning methods suit different jobs. Compound slides often handle short tapers, while CNC interpolation and taper attachments improve repeatability on longer parts
• G92 is used by programming one or more G92's right after the G76 threading cycle
• Estimates are provided through an auto-quoted method.
• EDM relies on a voltage and a thin wire
• Advanced machining processes like micro-machining and EDM are used to create small, precise mold cavities and cores

Surface Finish Reference

• The finish of MoldTech MT11010 is a fine matte texture.
• The finish of MoldTech MT11020 is a medium matte texture.
• The finish of MoldTech MT11030 is a coarse matte texture.
• SPI A-1 has a surface roughness of 0.012–0.025 µm.
• SPI B-2 has a finish of Medium semi-gloss.
• SPI B-2 has a surface roughness of 0.10–0.15 µm.
• SPI C-3 has a surface roughness of 0.63–0.70 µm.
• Super high gloss, polished with a Grade #3 (6000-grit) diamond buff to Ra 0.012–0.025 µm.
• Medium semi-gloss, finished with 400-grit paper to Ra 0.10–0.15 µm.
• Normal matte, polished with 320-grit stone to Ra 0.63–0.70 µm.

Tolerance Reference

• The tolerance with drawing for CNC Milling is as low as +/- 0.005 mm.
• FDM 3D printing offers a low-cost component with average accuracy and uses thermoplastics for 3D printing.
• Wire Cut EDM is highly accurate.
• The U6 H.E.A.T machine achieves tight tolerances.
• Die sinker EDM is capable of maintaining tight tolerances
• The shop needs to have CNC machines that can achieve a specific tolerance.

Industries We Serve

• antennas
• automotive
• CNC machined parts
• custom parts
• electronics
• medical diagnostic
• optical displays
• optical_systems

Material Reference

• ABS
• Austenitic Stainless Steel
• Carbon steel
• ceramic
• composites
• Copper - T2
• copper or graphite
• Hardened Materials
• High Impact Polystyrene
• Low-density polyethylene
• MDF
• metal
• Polybutylene Terephthalate
• SUS304
• thermoplastics
• thick metal sheets
• tungsten carbide

常見問題

相關服務

• CNC加工服務
• CNC車削服務
• 不鏽鋼CNC加工