التشغيل الآلي CNC للنحاس

تشمل قطع النحاس التي نشغّلها قضبان التوزيع والمبددات الحرارية وملفات الحث وأقطاب اللحام والحشوات والمكونات الكهربائية عالية التوصيل: النحاس C10100 الخالي من الأكسجين لأفضل توصيل والاستخدام في الفراغ، وC11000 ETP للأعمال الكهربائية العامة، ونحاس C145 بالتيلوريوم عندما تكون قابلية التشغيل الآلي في الغاية.

النحاس طري ولزج — فيتطلب كربيد حاد مصقولًا وسرعات مضبوطة وكسر رايش منضبطًا بدل القوة الغاشمة. نشغّل باستراتيجيات تتجنب تراكم الحافة حتى تبقى الأسطح نظيفة وتثبت الأبعاد.

Material Grades & Properties

Copper Grades We Machine

Key Properties of Machined Copper

• ✓Excellent electrical conductivity
• ✓Excellent thermal conductivity
• ✓Antimicrobial surface
• ✓Soft and ductile

Typical tolerances:±0.1 mm typical; soft material moves during clamping

Applications for Copper Parts

• Electrical busbars and contacts
• Heat sinks and thermal components
• RF/microwave components
• Plumbing fittings

Machining Notes for Copper

Gummy chip formation: use sharp tools, high speeds, flood coolant. Prefer C14500 for machined electrical parts.

Finishes for Copper Parts

• Electro/nickel plating
• Tin plating
• Anti-tarnish coating
• Polishing

القدرات

• تشغيل C10100/C11000/C145 حسب الرسم الهندسي
• استراتيجيات الأدوات الحادة للسبائك اللزجة
• هندسة المكونات الكهربائية والحرارية
• تنسيق الطلاء لقابلية اللحام

المواد النموذجية

نحاس C10100 (OFE) وC11000 (ETP) ونحاس C145 بالتيلوريوم عند الطلب.

التشطيبات

طلاء بالقلع والنيكل والفضة، تلميع، إزالة الأشواك؛ ونحاس OFE مجردًا للاستخدام في الفراغ.

السماحيات

قياسي ISO 2768-m؛ و±0.01 mm على السمات الحرجة.

Common Applications

• Air conditioning and refrigeration coils
• Boiler components and steam generators
• Brake tubing and fuel lines
• Bus Bar Assemblies
• Bus bars and switchgear components
• Conductive Parts
• Decorative pieces
• EV battery connectors and bus bars
• Electrical Parts
• Electrical wiring
• Electromagnets and transformers
• Food Preparation Tools
• Grounding Systems
• Heat-Transfer Applications
• Mold components for injection molding
• Pipes, tubing, and fittings for water and gas systems
• Power Transmission Cables
• Production parts
• RF Shields
• Radiators and cooling systems
• Shielding Parts
• Terminal Stock
• Welding electrodes and resistance welding components
• electric motor

خيارات المعالجة

• CNC machining is a subtractive manufacturing process.
• Finishing Options: Black Oxide, Electropolishing, ENP, Media Blasting, Nickel Plating, Passivation, Powder Coating, Tumble Polishing, Zinc Plating, Vibratory Tumbling
• EPX 82 is processed using Carbon DLS
• MUD is a type of mold that uses a standard injection molding frame.
• Different taper turning methods suit different jobs. Compound slides often handle short tapers, while CNC interpolation and taper attachments improve repeatability on longer parts
• G92 is used by programming one or more G92's right after the G76 threading cycle
• Estimates are provided through an auto-quoted method.
• EDM relies on a voltage and a thin wire
• Advanced machining processes like micro-machining and EDM are used to create small, precise mold cavities and cores

Surface Finish Reference

• The finish of MoldTech MT11010 is a fine matte texture.
• The finish of MoldTech MT11020 is a medium matte texture.
• The finish of MoldTech MT11030 is a coarse matte texture.
• SPI A-1 has a surface roughness of 0.012–0.025 µm.
• SPI B-2 has a finish of Medium semi-gloss.
• SPI B-2 has a surface roughness of 0.10–0.15 µm.
• SPI C-3 has a surface roughness of 0.63–0.70 µm.
• Super high gloss, polished with a Grade #3 (6000-grit) diamond buff to Ra 0.012–0.025 µm.
• Medium semi-gloss, finished with 400-grit paper to Ra 0.10–0.15 µm.
• Normal matte, polished with 320-grit stone to Ra 0.63–0.70 µm.

Tolerance Reference

• The tolerance with drawing for CNC Milling is as low as +/- 0.005 mm.
• FDM 3D printing offers a low-cost component with average accuracy and uses thermoplastics for 3D printing.
• Wire Cut EDM is highly accurate.
• The U6 H.E.A.T machine achieves tight tolerances.
• Die sinker EDM is capable of maintaining tight tolerances
• The shop needs to have CNC machines that can achieve a specific tolerance.

Industries We Serve

• antennas
• automotive
• CNC machined parts
• custom parts
• electronics
• medical diagnostic
• optical displays
• optical_systems

Material Reference

• ABS
• Austenitic Stainless Steel
• Carbon steel
• ceramic
• composites
• Copper - T2
• copper or graphite
• Hardened Materials
• High Impact Polystyrene
• Low-density polyethylene
• MDF
• metal
• Polybutylene Terephthalate
• SUS304
• thermoplastics
• thick metal sheets
• tungsten carbide

الأسئلة المتكررة

خدمات ذات صلة

• خدمات التشغيل الآلي CNC
• التشغيل الآلي CNC للنحاس الأصفر
• خدمات تفريز CNC